AURTTA012 - Fabricate and install fluid power hose assemblies
Assessor Resource
AURTTA012 Fabricate and install fluid power hose assemblies
Assessment tool
Version 1.0 Issue Date: May 2024
This unit describes the performance outcomes required to fabricate and install fluid power hose assemblies. It involves preparing for the task, fabricating, installing and testing fluid power hoses according to relevant industry standards, and completing workplace processes and documentation.
It applies to those working in the automotive service and repair industry. The hose assemblies include those of agricultural machinery, heavy commercial vehicles, mobile plant machinery or outdoor power equipment.
No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to fabricate fluid power hose assembly
1.1 Job requirements are determined from workplace instructions
1.2 Fluid power hose fabrication procedures and information are sourced and interpreted
1.3 Options are analysed and selected
1.4 Hazards associated with the work are identified and risks are managed
1.5 Tools and equipment are selected and checked for serviceability
2. Fabricate assembly
2.1 Fluid power hose and fittings are identified and selected according to manufacturer specifications and workplace procedures
2.2 Fluid power hose is fabricated according to relevant industry standards, manufacturer specifications, workplace procedures, and safety and environmental requirements
3. Install and test assembly
3.1 Procedures and information for hose installation are sourced and interpreted
3.2 Fluid power hose is installed and tested according to manufacturer specifications, workplace procedures, and safety and environmental requirements
3.3 Test results are documented and reported according to workplace procedures
4. Complete work processes
4.1 Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use
4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
4.3 Tools and equipment are checked and stored according to workplace procedures
4.4 Workplace documentation is processed according to workplace procedures
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
fabricate, test and install fluid power hose assemblies, using both field attachable and crimp fittings, on two of the following:
single wire braid hose
double wire braid hose
spiral wire hose.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to fabricating and installing fluid power hose assemblies, including procedures for:
working with fluids under pressure
working with stored pressure hazards
isolating and stabilising vehicle or machinery
environmental requirements, including procedures for trapping, storing and disposing of oil released from hydraulic hoses
requirements of industry standards for hydraulic hoses and connectors, including:
MDG 41 Guideline for Fluid Power System Safety at Mines
ISO 6805 Rubber hoses and hose assemblies for underground mining
SAE J517 Hydraulic Hose
application and purpose of hydraulic hoses, including:
hose sizes
hose working pressures
hydraulic hoses, including:
fabric braid
single wire braid hose
double wire braid hose
spiral wire hose, including multi-spiral wire hose
crimped and swaged hose fittings
field attachable hose fittings
couplers, connectors and fittings
fabrication procedures for fluid power hose assemblies
testing procedures for fluid power hose assemblies
installation procedures for fluid power hose assemblies, including routing of hydraulic hoses and pipes
post-repair testing procedures for fluid power hose assemblies, including visual and performance tests.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the fluid power hose assemblies that they have fabricated and installed, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
manufacturer fluid power hose specifications
MDG 41 Guideline for Fluid Power System Safety at Mines
ISO 6805 Rubber hoses and hose assemblies for underground mining
SAE J517 Hydraulic Hose
test equipment for fluid power hose assemblies
vehicles or machinery requiring the installation of the fluid power hose assemblies specified in the performance evidence
tools, equipment and materials appropriate for fabricating and installing fluid power hose assemblies, including a crimping machine.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to fabricate fluid power hose assembly
1.1 Job requirements are determined from workplace instructions
1.2 Fluid power hose fabrication procedures and information are sourced and interpreted
1.3 Options are analysed and selected
1.4 Hazards associated with the work are identified and risks are managed
1.5 Tools and equipment are selected and checked for serviceability
2. Fabricate assembly
2.1 Fluid power hose and fittings are identified and selected according to manufacturer specifications and workplace procedures
2.2 Fluid power hose is fabricated according to relevant industry standards, manufacturer specifications, workplace procedures, and safety and environmental requirements
3. Install and test assembly
3.1 Procedures and information for hose installation are sourced and interpreted
3.2 Fluid power hose is installed and tested according to manufacturer specifications, workplace procedures, and safety and environmental requirements
3.3 Test results are documented and reported according to workplace procedures
4. Complete work processes
4.1 Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use
4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
4.3 Tools and equipment are checked and stored according to workplace procedures
4.4 Workplace documentation is processed according to workplace procedures
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Safety and environmental requirements must include:
work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:
working with fluids under pressure
working with stored pressure hazards
isolating and stabilising vehicle or machinery
environmental requirements, including procedures for trapping, storing and disposing of oil released from hydraulic hoses.
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
fabricate, test and install fluid power hose assemblies, using both field attachable and crimp fittings, on two of the following:
single wire braid hose
double wire braid hose
spiral wire hose.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to fabricating and installing fluid power hose assemblies, including procedures for:
working with fluids under pressure
working with stored pressure hazards
isolating and stabilising vehicle or machinery
environmental requirements, including procedures for trapping, storing and disposing of oil released from hydraulic hoses
requirements of industry standards for hydraulic hoses and connectors, including:
MDG 41 Guideline for Fluid Power System Safety at Mines
ISO 6805 Rubber hoses and hose assemblies for underground mining
SAE J517 Hydraulic Hose
application and purpose of hydraulic hoses, including:
hose sizes
hose working pressures
hydraulic hoses, including:
fabric braid
single wire braid hose
double wire braid hose
spiral wire hose, including multi-spiral wire hose
crimped and swaged hose fittings
field attachable hose fittings
couplers, connectors and fittings
fabrication procedures for fluid power hose assemblies
testing procedures for fluid power hose assemblies
installation procedures for fluid power hose assemblies, including routing of hydraulic hoses and pipes
post-repair testing procedures for fluid power hose assemblies, including visual and performance tests.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the fluid power hose assemblies that they have fabricated and installed, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
manufacturer fluid power hose specifications
MDG 41 Guideline for Fluid Power System Safety at Mines
ISO 6805 Rubber hoses and hose assemblies for underground mining
SAE J517 Hydraulic Hose
test equipment for fluid power hose assemblies
vehicles or machinery requiring the installation of the fluid power hose assemblies specified in the performance evidence
tools, equipment and materials appropriate for fabricating and installing fluid power hose assemblies, including a crimping machine.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Job requirements are determined from workplace instructions
Fluid power hose fabrication procedures and information are sourced and interpreted
Options are analysed and selected
Hazards associated with the work are identified and risks are managed
Tools and equipment are selected and checked for serviceability
Fluid power hose and fittings are identified and selected according to manufacturer specifications and workplace procedures
Fluid power hose is fabricated according to relevant industry standards, manufacturer specifications, workplace procedures, and safety and environmental requirements
Procedures and information for hose installation are sourced and interpreted
Fluid power hose is installed and tested according to manufacturer specifications, workplace procedures, and safety and environmental requirements
Test results are documented and reported according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
Tools and equipment are checked and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Job requirements are determined from workplace instructions
Fluid power hose fabrication procedures and information are sourced and interpreted
Options are analysed and selected
Hazards associated with the work are identified and risks are managed
Tools and equipment are selected and checked for serviceability
Fluid power hose and fittings are identified and selected according to manufacturer specifications and workplace procedures
Fluid power hose is fabricated according to relevant industry standards, manufacturer specifications, workplace procedures, and safety and environmental requirements
Procedures and information for hose installation are sourced and interpreted
Fluid power hose is installed and tested according to manufacturer specifications, workplace procedures, and safety and environmental requirements
Test results are documented and reported according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
Tools and equipment are checked and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Forms
Assessment Cover Sheet
AURTTA012 - Fabricate and install fluid power hose assemblies
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
AURTTA012 - Fabricate and install fluid power hose assemblies
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent